QYALITY CONTROL
01. Cutting
02. Sewing
03. Inspection
The cutting section is one of the most important sections for manufacturing garments in a clothing factory. We use the latest cutting machine (CAM) operated by experienced cloth-cutters assuring high quality and productivity.
Our in-house stitching unit can maintain quality control during the process. We have many different kinds of specialized sewing machines to meet client needs. We also have over 30 operators capable of large scale production.
For consistent quality, we have strict garment quality inspection procedures. We carry out inspections on the production line, and before clothing is shipped to suppliers and hung on store shelves.
OUR SPECIALISTS
Kuniko Okamoto
Production Manager
Kuniko has devoted herself to sewing and manufacturing. She is still developing her excellent sewing skills gained during her career of more than 40 years to satisfy our customers. Under her motto of “Simple is best”, she devotes her time to finding the most effective and finest sewing ways to meet our customers’ needs.
"My job is to maintain the high quality of final products and train young workers to be professionals. Skills and knowledge are always important but a strong work ethic is most important. I love seeing all workers improve themselves professionally and personally."
Naoko Doi
Pattern Maker/CAD Operator
Naoko has been engaged in CAD work for more than 20 years and has acquired excellent skills of making checking, and adjusting patterns and design to create high quality ”Made in Japan” products.
There are 2 CAD operators in our factory at present. They are capable of processing patterns for about 50-60 items (1800-2000 pieces) with precision, in a month.
"In the fashion industry, trends change rapidly. Although clothing manufacturing may seem simple and repetitive, there are always new things to learn. I love facing new challenges and believe our solutions will make all clients and end users happy."
Yoshiyuki Takeuchi
Cloth-Cutter/CAM Operator
Yoshiyuki has been involved in the sewing industry for more than 20 years. He always contrives ways of cutting and CAM operations considering the features of the fabric to meet the Made in Japan quality.
“Speed and accuracy are the cloth-cutters key issues. Every single cut has to be accurate. There is no room for mistakes and I love working under pressure with that responsibility."
MANUFUCTURING PROCESS
Arrival of Fabrics
checking fabrics and trims, patterns and product specifications
Inspection
fabric inspection
Cutting
cut with precision to meet customer’s needs
Sewing
sewing and assembling, intermediate inspection
Final Inspection
double-checked by inspector and a needle detector
FLEXIBLE SERVICES
Need something more?
Every client has different needs, but all clients want their experiences to be as stress-free as possible. They want to know the people they work with and have confidence in their vendor’s ability to guide them.
As we cooperate with other professional washing, embroidering and printing companies, we can suggest and produce unique goods with new ideas. Please feel free to inquire your needs, we always love to challenge and come up with right solutions.
IYO APPAREL CO LTD
32-1 Okimura, Yoshida-cho, Uwajima, Ehime Japan 799-3751 • TEL.0895 52 4638 • FAX.0895 52 4718
CONTACT US
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